Von Duprin 98/99 Installation Instructions: A Comprehensive Guide
This guide details installing Von Duprin 98/99 rim exit devices‚ covering door preparation‚ device body attachment‚ and electrical connections if applicable.
Smartphone-friendly digital instructions are available via QR code‚ ensuring a smooth installation experience for both wood and hollow metal doors.
Understanding the Von Duprin 98/99 Series
The Von Duprin 98/99 series represents a cornerstone in commercial door hardware‚ specifically designed as rim exit devices for fire-rated doors. These devices prioritize life safety‚ offering reliable egress in emergency situations. Understanding their function is crucial for correct installation.
These panic bars‚ as they are commonly known‚ are available in various configurations‚ including options for electric dogging and alarm integration. The series caters to both hollow metal and wood doors‚ though proper door preparation is essential.
Von Duprin emphasizes adherence to installation instructions to maintain warranty validity and ensure optimal performance. Familiarizing yourself with the device’s components and intended application will streamline the installation process.
Key Features and Applications
The Von Duprin 98/99 series boasts several key features‚ including non-handed functionality‚ simplifying installation regardless of door swing. Hurricane-rated options are available for high-wind areas‚ enhancing durability. Electric dogging capabilities allow for controlled access‚ integrating with access control systems.
These exit devices are primarily used in commercial buildings‚ schools‚ hospitals‚ and any location requiring reliable emergency egress. They are ideal for high-traffic doors where ease of operation is paramount.
Applications extend to fire-rated doors‚ ensuring compliance with life safety codes. Proper installation‚ following provided instructions‚ is vital for maintaining fire door integrity and warranty coverage.
Tools Required for Installation
Successful Von Duprin 98/99 installation necessitates a specific toolkit. Essential items include a screwdriver set (Phillips and flathead)‚ a drill with various bit sizes for mortise preparation‚ and a measuring tape for accurate dimensions.
A level is crucial for ensuring proper alignment of the device and strike plate. A pencil for marking locations‚ and a hammer for gently securing components are also needed.
For electrical connections (if applicable)‚ wire strippers‚ a voltage tester‚ and appropriate wiring connectors are required. Safety glasses and work gloves are recommended for personal protection throughout the installation process.
Pre-Installation Checks & Door Preparation
Before starting‚ verify door compatibility and existing hardware preparation. Proper mortise dimensions are critical for a secure and functional Von Duprin 98/99 installation.
Door Compatibility (Hollow Metal & Wood)
The Von Duprin 98/99 series is designed for both hollow metal and wood doors‚ but proper preparation is essential for optimal performance and fire-rating compliance. Factory-prepped doors significantly simplify the installation process‚ ensuring accurate alignment and secure mounting.
For hollow metal doors‚ confirm the door is adequately reinforced to withstand the forces exerted by the exit device. Wood doors must be of sufficient thickness and structural integrity to support the device without warping or cracking.
Always verify that the door meets the necessary fire-rating requirements for your application. Incorrect installation or incompatible doors can compromise fire safety. Refer to local building codes and Von Duprin’s specifications for detailed compatibility guidelines.
Checking Door Frame and Hardware Prep
Prior to installation‚ meticulously inspect the door frame for proper preparation. Ensure the frame is square‚ plumb‚ and free from any obstructions that could hinder the device’s operation. Verify the strike plate location aligns precisely with the latch bolt projection.
Confirm that all necessary mortise preparations – for the device body‚ tailpiece guide‚ and cylinder (if applicable) – have been accurately cut to Von Duprin’s specifications. Improperly sized or positioned mortises will lead to installation difficulties and compromised security.
Double-check that all mounting holes are correctly drilled and tapped‚ and that the frame is sufficiently reinforced to support the weight and force of the exit device. A thorough frame inspection is crucial for a successful installation.
Mortise Preparation Details
Accurate mortise preparation is paramount for a secure and functional Von Duprin 98/99 installation. Refer to the detailed diagrams in the official installation instructions for precise dimensions and depths. The mortise for the device body must accommodate the full length and width of the unit‚ allowing for flush mounting.
The tailpiece guide mortise requires careful attention to ensure smooth tailpiece operation. Depth is critical; too shallow‚ and the tailpiece won’t seat correctly; too deep‚ and it may bind.
If a cylinder is used‚ the corresponding mortise must be sized to accept the cylinder body and its retaining hardware‚ ensuring proper alignment with the exterior trim.
Installation Steps: Device Body
Begin by installing the tailpiece guide‚ then securely attach the device body to the prepared door. Finally‚ fasten the device center‚ ensuring proper alignment.
Installing the Tailpiece Guide
The tailpiece guide is a crucial initial step in the Von Duprin 98/99 installation process. Carefully position the guide according to the device’s specifications and the door’s preparation. Ensure it aligns perfectly with the mortise and the intended latch bolt path.
Secure the tailpiece guide using the appropriate screws‚ tightening them firmly but avoiding over-tightening‚ which could damage the door or the guide itself. Double-check that the guide is flush with the door surface and doesn’t obstruct the smooth operation of the device.
Proper installation of the tailpiece guide is fundamental for correct device function and overall security. Refer to the detailed diagrams in the installation instructions for precise placement and fastening techniques.
Attaching the Device Body to the Door
With the tailpiece guide securely in place‚ carefully align the Von Duprin 98/99 device body with the prepared mortise and the installed guide. Ensure a snug fit‚ verifying that all internal components are correctly oriented before proceeding.
Begin securing the device body by inserting the provided screws through the designated mounting holes; Tighten the screws incrementally and in a crisscross pattern to distribute pressure evenly and prevent warping or misalignment.
Confirm the device body is firmly attached and doesn’t exhibit any wobble or play. A secure attachment is vital for the device’s reliable operation and the overall security of the door.
Securing the Device Center
After attaching the device body‚ focus on securing the central mechanism for optimal functionality. This typically involves installing additional screws or fasteners through the device center into the door’s core.
Ensure these fasteners are appropriately sized and designed for the door material (wood or hollow metal) to provide a robust connection. Tighten them gradually‚ maintaining alignment to prevent binding or interference with the device’s internal workings.
Double-check that the device center is flush with the door surface and securely fastened. A properly secured center is crucial for smooth operation and reliable latch retraction‚ contributing to the overall security of the exit device.
Installation Steps: Exterior Trim & Components
This stage involves installing exterior trim‚ if utilized‚ and connecting the cylinder. Secure the device center‚ ensuring smooth operation and proper alignment.
Installing the Exterior Trim (if applicable)
Begin by carefully aligning the exterior trim with the device body‚ ensuring a flush and secure fit. Depending on the model‚ the trim may require specific orientation; Secure the trim using the appropriate screws‚ tightening them evenly to avoid distortion or binding.
Verify that the trim doesn’t interfere with the cylinder or latch bolt operation. If a cylinder is being installed‚ ensure the trim provides adequate clearance for the keyway. Pay close attention to any included gaskets or seals‚ installing them as directed to maintain weather resistance and security.
Proper trim installation is crucial for both aesthetics and functionality‚ contributing to the overall security and performance of the Von Duprin 98/99 exit device.
Connecting the Cylinder (if applicable)
Begin by inserting the cylinder into the designated opening in the exterior trim or device body‚ ensuring correct alignment with the cam mechanism. Secure the cylinder using the provided retaining screws‚ tightening them firmly but avoiding over-tightening which could damage the cylinder or housing.
Verify proper key operation after installation‚ testing both sides of the keyway to confirm smooth and reliable locking and unlocking functionality. Ensure the cylinder cam fully engages with the device’s internal components‚ allowing for complete control of the latch bolt.
A correctly installed cylinder is vital for secure access control‚ complementing the panic hardware’s egress capabilities.
Adjusting the Device for Smooth Operation
After installation‚ carefully test the device’s operation‚ ensuring the lever handle and push pad activate the latch bolt smoothly and consistently. If binding occurs‚ slightly loosen the mounting screws and reposition the device body within the mortise‚ then retighten.
Check for proper alignment between the device and the strike plate; misalignments can cause friction and hinder smooth operation. Adjust the strike plate as needed to ensure the latch bolt engages freely.
Lubricate moving parts with a silicone-based lubricant to further enhance smoothness and prevent future binding. Regular adjustments maintain optimal performance.
Wiring and Electrical Connections (if applicable)
Electric dogging functionality requires specific wiring diagrams‚ connecting the device to appropriate power sources for controlled access and security features.
Wiring Diagrams for Electric Dogging
Understanding the wiring schematics is crucial for successful electric dogging installation. Von Duprin provides detailed diagrams illustrating connections for various power configurations‚ including normally open (NO) and normally closed (NC) circuits.
These diagrams typically show the wiring for power supply‚ remote release buttons‚ and access control systems. Proper wire gauge and connections are essential to prevent malfunctions and ensure reliable operation.
Refer to the specific diagram corresponding to your model and application. Incorrect wiring can damage the device or compromise security. Online resources and support materials often include interactive wiring guides for simplified installation. Always disconnect power before making any electrical connections.
Connecting to Power Sources
Proper power source connection is vital for the Von Duprin 98/99’s electric dogging function. Typically‚ a 24VDC power supply is required‚ though voltage specifications vary by model; always confirm the correct voltage.
Ensure the power supply has sufficient amperage to handle the device’s draw‚ plus any connected accessories. Wiring should adhere to local electrical codes‚ utilizing appropriate gauge wire and conduit where necessary.
Polarity must be observed correctly – reversing polarity can damage the electric dogging mechanism. Grounding the device is also crucial for safety and proper operation. Double-check all connections before energizing the system.
Testing Electrical Functionality
After connecting to the power source‚ thoroughly test the Von Duprin 98/99’s electrical components. Verify the electric dogging function retracts and extends the latch bolt smoothly with the appropriate signal.
Confirm the device responds correctly to access control systems‚ such as card readers or keypads‚ if integrated. Check for any unusual noises or resistance during operation‚ indicating potential wiring issues.
Test the fail-safe/fail-secure configuration as per the building’s security requirements. Ensure the device reverts to the correct state during power outages. Document all test results for future reference and maintenance.
Final Adjustments & Testing
Complete the installation by testing latch retraction‚ strike plate alignment‚ and overall security. Ensure smooth operation and proper engagement for reliable performance.
Testing Latch Retraction and Operation
Begin by verifying the latch bolt retracts fully and smoothly with both the pushpad and the outside cylinder (if installed). Cycle the device several times‚ observing for any binding or resistance.
Pay close attention to the feel of the operation; it should be consistent and effortless. Test the dogging feature‚ if equipped‚ to ensure it securely holds the latch bolt retracted. Confirm the pushpad returns to its original position positively after each operation.
Check for proper coordination between the device and the strike plate. Any difficulty in retraction indicates a need for strike plate adjustment‚ ensuring a secure and reliable locking mechanism. A properly functioning device is crucial for life safety.
Adjusting Strike Plate Alignment
Proper strike plate alignment is critical for smooth latch bolt engagement and overall security. If the latch bolt doesn’t fully enter the strike plate‚ or exhibits binding‚ adjustments are necessary. Loosen the strike plate screws and carefully reposition the plate up‚ down‚ left‚ or right as needed.
Test the latch bolt operation after each minor adjustment. Ensure the bolt enters the strike plate freely without force. If significant adjustments are required‚ consider enlarging the strike plate opening slightly.
Once aligned‚ securely tighten the strike plate screws. Verify the door closes and locks properly‚ confirming a tight fit and reliable operation. A correctly aligned strike plate enhances security and prevents premature wear.
Final Security Checks
After installation‚ comprehensive security checks are paramount. Fully operate the Von Duprin 98/99 device multiple times‚ verifying smooth latch retraction and consistent locking/unlocking functionality. Confirm the exterior trim is securely fastened‚ preventing unauthorized access or manipulation.
Test the device from both inside and outside the door. Ensure the panic hardware activates easily and the door opens freely in an emergency. Inspect all screws and fasteners‚ tightening any that may have loosened during installation or testing.
Review the installation against the provided instructions‚ confirming no steps were omitted. A properly installed and tested Von Duprin device provides reliable life safety and security.
Troubleshooting Common Issues
Common issues include latch engagement difficulties‚ sticking operation‚ and electrical malfunctions. Refer to detailed guides and online resources for effective solutions and support.
Difficulty with Latch Bolt Engagement
If the latch bolt doesn’t engage smoothly‚ first verify proper strike plate alignment. Misalignment is a frequent cause‚ preventing the bolt from fully extending into the strike. Ensure the strike plate is securely mounted and correctly positioned relative to the latch bolt.
Check for obstructions within the strike plate opening or around the door frame that might impede engagement. Inspect the latch bolt itself for any damage or debris. A slightly bent bolt or accumulated grime can hinder proper function.
Adjust the device according to the installation instructions‚ focusing on latch retraction adjustments. Confirm the door is properly aligned within the frame; warping or settling can affect latch engagement. If issues persist‚ consult the Von Duprin support resources for detailed troubleshooting steps.
Sticking or Binding Operation
If the Von Duprin 98/99 device operates with sticking or binding‚ begin by inspecting all mounting points for tightness. Loose screws can cause misalignment and friction. Carefully examine the device body and exterior trim for any contact points where binding might occur.
Lubricate moving parts with a silicone-based lubricant‚ avoiding oil-based products that attract dust. Check the tailpiece guide for proper alignment and smooth movement within its channel. Ensure the door itself isn’t binding within the frame‚ as this can transfer force to the device.
Review the installation instructions to confirm all components were installed correctly. If binding persists‚ a professional door hardware technician may be needed to diagnose and rectify the issue.
Electrical Malfunctions
When encountering electrical malfunctions with the Von Duprin 98/99‚ first verify the power source is active and correctly connected. Double-check all wiring connections against the wiring diagrams‚ ensuring proper polarity and secure terminations. Inspect the wiring for damage‚ such as frayed wires or loose connections‚ which could interrupt the circuit.
If electric dogging is installed‚ confirm the signal from the access control system is functioning correctly. Test the device’s electrical components using a multimeter to identify any open or short circuits. Refer to the Von Duprin support resources for specific troubleshooting steps related to electrical issues.
Always disconnect power before performing any electrical repairs. If the problem persists‚ consult a qualified electrician.
Warranty Information & Support
Von Duprin offers a comprehensive warranty on its 98/99 series. Access online installation resources via a QR code‚ or contact Von Duprin support directly.
Von Duprin Warranty Details
Von Duprin stands behind the quality and durability of its 98/99 series exit devices. The warranty covers defects in materials and workmanship under normal use and proper installation. However‚ improper installation or failure to follow provided instructions may void the warranty‚ emphasizing the importance of this comprehensive guide.
The specific warranty period varies depending on the product finish and components. It’s crucial to retain proof of purchase for warranty claims; Damage resulting from misuse‚ abuse‚ or unauthorized modifications is not covered. For detailed warranty terms and conditions‚ please visit the official Von Duprin website or contact their customer support team.
Ensure adherence to installation guidelines to maintain full warranty coverage and benefit from the long-term reliability of your Von Duprin hardware.
Accessing Online Installation Resources (QR Code)
For an enhanced and interactive installation experience‚ Von Duprin provides readily accessible online resources. Simply scan the provided QR code – alle.co/99rim – with your smartphone or tablet. This directs you to smartphone-friendly‚ digital interactive instructions‚ offering a step-by-step guide with visual aids.
These digital resources complement this printed guide‚ providing dynamic support throughout the installation process. You’ll find detailed diagrams‚ troubleshooting tips‚ and potentially video tutorials to assist with any challenges. W3securitytechnologies.com also offers a support area specifically for Von Duprin installation instructions.
Utilizing these online tools ensures a smoother‚ more efficient installation and maximizes the benefits of your Von Duprin 98/99 series exit device.
Contacting Von Duprin Support
Should you encounter any difficulties during the installation of your Von Duprin 98/99 series exit device‚ dedicated support is readily available to assist you. Von Duprin is located at 2720 Tobey Drive‚ Indianapolis‚ IN 46219. For direct assistance‚ explore the support section on w3securitytechnologies.com‚ which hosts a wealth of installation-related information.
Don’t hesitate to reach out with any questions or concerns – their team of experts is equipped to provide guidance and troubleshooting support. Improper installation may void your warranty‚ so seeking assistance when needed is crucial.
Prioritize a secure and compliant installation by leveraging Von Duprin’s comprehensive support network. They are committed to ensuring a successful outcome for your project.